Metal separator

PLASTRON 05 K

 

Metal separator for installation on Injection molding machines or extruders

 

  • Reliable – in Process and Detection
  • Durable – in Technology and Performance
  • Fast – in Cleaning and Maintenance

Technical Specifications

  • Failsafe storage of all system parameters
  • Digital signal processing for best detection
  • Process- and condition monitoring
  • Standardised system for a wide area of use
  • Robust construction for maximum lifetime
  • Highest precision in long-term operation
  • Fast ejector for minimized material loss
  • Dismantle without tools
  • All components are easily accessible

Technical data
Material Aluminium
Surface Painted
Color RAL 3027
Sensing tube material GRP, nonFood
Rejector Rotating cone type K
Orientation Vertical – Top to Bottom
Control electronics cable length 2 m
Protection class IP 65
Operating voltage 100 to 240 V AC / 50-60 Hz
Power supply 100-240V AC 50-60Hz LNPE – Power cable type DIN
Appliance fuse 1,25 A time-lag, 5×20 mm according to DIN
Power consumption max. 50 W
Compressed air connection 6–10 bar (up to 40 °C)
Compressed air consumption

PLASTRON K 30–70 = 6 l per separation

PLASTRON K 100/120 = 9 l per separation
Operating pressure 6 bar
Maximum permissible load (vertical): 500 kg

Area of use

The area of use of the machine is the feeding of injection moulding machines and extruders with slow-flowing material in plastics processing. It protects the processing machine against damage caused by metal parts and guarantees an optimum production process for your area. The PLASTRON 05 K is installed directly at the machine intake between the inlet of the plasticizer unit and the upstream peripheral devices.

Ambient temperature +5 °C to +50 °C
Storage temperature -10 °C to +60 °C
Relative humidity 0 to 100 % (without condensed water)
Conveying method Slow-moving material column or short free fall
Conveying speed 0,005–2,0 m/s
Fall height 150 mm above the top edge of the appliance
Material to be examined Thermoplastics, thermoplastic elastomers and common additives
Granulation 0–6 mm (granulate/powder) 1–10 mm (flakes)
Material temperature max. 120 °C

Standard scope of delivery

  • Operating manual
  • EU Declaration of conformity
  • 8 m mains power cable
  • Mounting frame
  • Detection coil
  • Separation mechanism
  • Compressed air maintenance unit
  • 5 m compressed air connection
  • AMD 05 evaluation electronics
  • 2 m connecting cable between electronics casing and appliance

Available accessories / Options

  • Appliance version for abrasive granulates
  • Visual and acoustic signalling devices
  • Special lengths of connecting cables between appliance and electronics casing of up to 50 m
  • Mains power cable with other standard plugs
  • Automatic monitoring of the compressed air and separation mechanism
  • Adaptor plates for mounting
  • Product emptying at the push of a button

Dimensions

Nominal Width 30 – 40

Nominal width (mm) Weight (kg) Sensitivity* (mm)
    Fe NFe SS
30 13 0,3 0,5 0,6
40 13 0,4 0,6 0,8

* The sensitivity depends on the nominal passage width of the metal separator. The smaller the nominal width, the higher the sensitivity. The values given in the table were measured in the centre of the passage opening under simulated production conditions and are valid for most dry powders and granulates. If you can provide our application department with suitable product samples, we will be glad to inform you of the maximum possible sensitivity values for the product in the specific project.

Nominal Width 50 – 70

Nominal width (mm)

 Weight (kg) Sensitivity* (мм)
    Fe NFe SS
50 19 0,5 0,8 1,0
60 19 0,6 1,0 1,2
70 19 0,7 1,0 1,5

* The sensitivity depends on the nominal passage width of the metal separator. The smaller the nominal width, the higher the sensitivity. The values given in the table were measured in the centre of the passage opening under simulated production conditions and are valid for most dry powders and granulates. If you can provide our application department with suitable product samples, we will be glad to inform you of the maximum possible sensitivity values for the product in the specific project.

Nominal Width 100 – 120

Nominal width (mm)

Weight (kg)

Sensitivity* (mm)

 

 

Fe

NFe

SS

100

35

1,0

1,5

2,0

120

35

1,2

1,75

2,5

 

* The sensitivity depends on the nominal passage width of the metal separator. The smaller the nominal width, the higher the sensitivity. The values given in the table were measured in the centre of the passage opening under simulated production conditions and are valid for most dry powders and granulates. If you can provide our application department with suitable product samples, we will be glad to inform you of the maximum possible sensitivity values for the product in the specific project.

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