FG

Servo Driven Injection Molding Machine

 

FG

Click on area to view more information

FG
Clamping unit Automatic PLC controller Injection unit Electric control unit Hydraulic system Servo system

Clamping unit

Newly strengthening designed locking unit with double toggle five joint clamping system. High rigidity platen for reliable strength, high speed, and stable movement. T slot structure and hydraulic oil motor drive for fast mold installation and adjustment.

Automatic PLC controller

FG-E series are equipped with an imported double CPU computer-based large screen LCD controller. Powerful electrical control system with pre-set technical parameters, data protection lock, bulk storage memory and real-time monitoring.

Injection unit

Double cylinder system injection mechanism for stable multi-stage injection speed and pressure setting and excellent plasticizing and high efficiency. High torque motor driven unit with less energy consumption

Electric control unit

The electric parts are selected from world-famous brands like Techmation, Schneider, ABB, etc.

Hydraulic system

Specially designed stable and high-reliability control system with imported advanced hydraulic components, equipped with high precision suction filter and a cooling device

Servo system

Servo system energy machine worked with closed-loop control stable system for low electricity consumption, high efficiency, fast response time and low noise

Fixed displacement pump

Variable displacement pump machine

Servo motor energy-saving machine

Fixed displacement pump

Variable displacement pump machine

Servo motor energy-saving machine

STANDARD CONFIGURATION

Injection Unit 

  • Double cylinder balance injection unit
  • Multi-stage injection speed and pressure setting
  • Multi-level holding speed and pressure setting
  • Multi-level refilling speed, pressure setting
  • Injection switch to holding control 
  • Injection position detection control 
  • Injection device control position
  • Anti-cold start (prevention) of screw 
  • Injection cover
  • Auto-purge function
  • High-torque motor-driven plasticizing unit 
  • Decompression device 
  • Three or four kinds of screw diameter and barrel 
  • Nozzle regulation device

    Clamping configuration

    • 5 point double toggle 
    • Mechanical, electrical, hydraulic triple chain security protection (large, medium machine)
    • Low pressure mold protection device 
    • Multi-stage pressure, speed and position control 
    • A variety of hydraulic ejection mode and vibration mode
    • Strengthen moving platen wearable rail
    • Mold cooling water distributor
    • Automatic centralized lubrication system 
    • Open/close mold brakes device 
    • Hydraulic driven motor with gears for mold adjustment 
    • Special handling of tie bars, reliable strength
    • Precise linear transducer for mold opening/closing and ejection
    • Automatic adjustment structure 
    • Adjustable moving platen sliding feet

    Elecntronic 

    • Pre-set technical parameters
    • Robot interface
    • Data protection lock for parameters
    • Color LCD screen
    • Computer memory mold data up to 99 groups
    • Real-time monitoring showing the machine movements
    • Abnormal alarm function 
    • Observing temperature deviations with automatic correction
    • Motor safety protection device 
    • System hardware I / O detection function
    • Three sockets for power supply
    • Color warning light
    • Emergency stop protection device

    Hydraulics 

    • High-precision suction filter 
    • Alarm for oil temperature deviations 
    • Oil level monitoring function
    • Cooling device for hydraulic oil

    OPTIONAL CONFIGURATION

    • Bi-metal screw and barrel 
    • Stainless steel screw 
    • Screw for special material 
    • Mold temperature controller
    • Mold ejection while opening
    • Fast-mold differential device 
    • Spring nozzle / extension nozzle 
    • Accumulator-assisted fast injection
    • Multi-core pulling device 
    • Cooling glass tube flow meter
    • Three-color warning light
    • Power regulator
    • Closed-loop pressure and flow control system
    • Bypass filter
    • Automatic security gate control device 
    • Intelligent control system

    FG100-FG155

    Model:
    Unit
    FG-100-S FG-120-S FG-130-S FG-155-S
    A B A B A B A B
    INJECTION UNIT
    Screw diameter mm 36 38 38 40 38 40 42 45
    Shot size (PS) cm³ 143 180 210 228 256 280 318 362
    Shot weight g 128 162 188 205 230 252 286 326
    Injection pressure MPa 183 164 176 160 176 160 174 151
    Injection rate g/s 90 98 95 100 95 100 135 155
    Screw L/D ratio L/D 21,6 20,5 22,8 21,7 23,4 22,2 22,3 20,8
    Screw speed r.p.m 0-190 0-190 0-190 0-190
    Nozzle diameter Smm 10 10 10 10
    CLAMPING UNIT
    Clamping force KN 1000 1200 1280 1550
    Toggle stroke mm 320 350 365 405
    Mold thickness mm 150 – 400 150 – 420 150 – 420 170 – 440
    Space between tiebars mm 385 X 350 410 X 375 428 X 386 455 X 425
    Ejector stroke mm 125 135 140 155
    Ejector force KN 50 50 50 70
    Number of ejector rods PCS 5 5 5 5
    Hole diameter mm 100 100 100 125
    OTHERS
    Heater power kW 8,2 9,9 9,9 11,1
    Max. pump pressure MPa 16 16 16 16
    Servo motor power kW 13 18 18 18
    Standard motor power kW 11 13 13 15
    Valve size mm 10 10 10 16
    Machine dimensions m 4.3 X 1.3 X 1.65 4.5 X 1.3 X 1.65 4.8 X 1.3 X 1.7 5.0 X 1.4 X 1.7
    Weight t 3,4 3,9 4,2 5
    Oil tank capacity L 160 200 200 250

     

    FG170-FG260

    Model:
    Unit
    FG-170-S FG-185-S FG-230-S FG-260-S
    A B A B A B A B
    INJECTION UNIT
    Screw diameter mm 45 48 45 48 50 52 54 56
    Shot size (PS) cm³ 472 420 460 525 608 658 720 770
    Shot weight g 335 378 415 472 546 592 650 690
    Injection pressure MPa 168 148 188 165 184 170 190 178
    Injection rate g/s 142 160 140 159 160 176 200 215
    Screw L/D ratio L/D 23,1 21,7 22 20,6 22,8 21,9 22,5 21,6
    Screw speed r.p.m 0-180 0-180 0-180 0-180
    Nozzle diameter Smm 12 12 12 12
    CLAMPING UNIT
    Clamping force KN 1680 1850 2300 2580
    Toggle stroke mm 440 445 510 570
    Mold thickness mm 180 -470 190 – 470 200 – 530 220 – 580
    Space between tiebars mm 480 X 460 490 X 464 525 X 533 580 X 580
    Ejector stroke mm 155 155 155 160
    Ejector force KN 70 70 70 70
    Number of ejector rods PCS 5 5 9 9
    Hole diameter mm 125 125 160 160
    OTHERS
    Heater power kW 11,7 11,7 13,3 15,5
    Max. pump pressure MPa 16 16 16 16
    Servo motor power kW 26 26 26 31
    Standard motor power kW 15 17 18,5 25
    Valve size mm 16 16 16 16
    Machine dimensions m 5.3 X 1.4 X 1.75 5.4 X 1.5 X 1.8 5.8 X 1.5 X 1.86 6.3 X 1.8 X 1.96
    Weight t 5,5 6 6,9 8
    Oil tank capacity L 250 300 300 350

     

    FG290-FG400

    Model:
    Unit
    FG-290-S FG-340-S FG-380-S FG-400-S
    A B A B A B A B
    INJECTION UNIT
    Screw diameter mm 56 58 58 60 63 65 73 75
    Shot size (PS) cm³ 788 845 858 918 1120 1192 1590 1680
    Shot weight g 709 760 772 826 1008 1072 1430 1512
    Injection pressure MPa 178 166 180 168 175 165 160 152
    Injection rate g/s 210 226 254 272 320 340 358 378
    Screw L/D ratio L/D 21,6 21 22,2 21,5 22,7 22 21,2 20,6
    Screw speed r.p.m 0 – 180 0 – 180 0 – 160 0 – 180
    Nozzle diameter Smm 12 12 12 12
    CLAMPING UNIT
    Clamping force KN 2900 3380 3780 4000
    Toggle stroke mm 600 680 660 700
    Mold thickness mm 235 – 630 270 – 650 280 – 680 280 – 710
    Space between tiebars mm 610 X 610 640 X 640 680 X 680 720 X 720
    Ejector stroke mm 160 160 160 160
    Ejector force KN 80 80 80 85
    Number of ejector rods PCS 9 13 13 13
    Hole diameter mm 160 160 160 160
    OTHERS
    Heater power kW 15,5 19,5 20,5 22,7
    Max. pump pressure MPa 16 16 16 16
    Servo motor power kW 31 40 40 48
    Standard motor power kW 25 30 30 37
    Valve size mm 16 25 25 25
    Machine dimensions m 6.4 X 1.9 X 2.0 6.70 X 2.02 X 2.05 7.0 X 2.0 X 2.15 7.3 X 2.0 X 2.2
    Weight t 9,3 10,8 11,5 13,8
    Oil tank capacity L 370 400 400 450

     

     

    FG430-FG630

    Model:
    Unit
    FG-430-S FG-480-S FG-540-S FG-640-S
    A B A B A B A B
    INJECTION UNIT
    Screw diameter mm 76 78 82 85 84 86 90 95
    Shot size (PS) cm³ 1766 1860 2200 2360 2480 2600 3050 3390
    Shot weight g 1590 1670 1980 2130 2230 2340 2745 3050
    Injection pressure MPa 158 150 160 149 152 145 159 143
    Injection rate g/s 398 420 465 500 482 506 560 620
    Screw L/D ratio L/D 20,7 20,2 20,5 19,8 20,6 20 21,2 20
    Screw speed r.p.m 0 – 160 0 – 160 0 – 160 0 -120
    Nozzle diameter Smm 12 18 18 18
    CLAMPING UNIT
    Clamping force KN 4300 4800 5380 6380
    Toggle stroke mm 710 730 810 880
    Mold thickness mm 280 – 750 290 – 780 310 – 830 360 – 880
    Space between tiebars mm 750 X 720 770 X 740 830 X 830 880 X 880
    Ejector stroke mm 180 200 220 240
    Ejector force KN 125 125 125 160
    Number of ejector rods PCS 13 13 13 13
    Hole diameter mm 200 200 200 200
    OTHERS
    Heater power kW 29,7 33 33 43
    Max. pump pressure MPa 16 16 16 16
    Servo motor power kW 26+26 26+31 31+31 31+40
    Standard motor power kW 15+25 25+18.5 30+18.5 25+30
    Valve size mm Cartridge valve Cartridge valve Cartridge valve Cartridge valve
    Machine dimensions m 8.3 X 2.1 X 2.05 8.6 X 2.2 X 2.05 9.1 X 2.2 X 2.15 9.6 X 2.2 X 2.18
    Weight t 16,3 20 22,6 27
    Oil tank capacity L 600 800 800 1000

     

    FG680-FG1000

    Model:
    Unit
    FG-680-S FG-730-S FG-800-S FG-1000-S
    A B A B A B A B
    INJECTION UNIT
    Screw diameter mm 98 100 103 105 105 108 113 118
    Shot size (PS) cm³ 3780 3920 4230 4400 4670 4840 5590 6090
    Shot weight g 3400 3530 3810 3960 4200 4350 5080 5540
    Injection pressure MPa 150 144 152 146 149 141 162 149
    Injection rate g/s 650 676 700 730 780 830 840 910
    Screw L/D ratio L/D 20,5 20 21 20,6 21 20,4 22,4 21,5
    Screw speed r.p.m 0 – 110 0 – 110 0 – 100 0 – 100
    Nozzle diameter Smm 18 18 18 20
    CLAMPING UNIT
    Clamping force KN 6880 7280 8000 10 000
    Toggle stroke mm 905 950 980 1100
    Mold thickness mm 380 – 920 400 – 960 400 – 980 500 – 1150
    Space between tiebars mm 915 X 914 961 X 961 1016 X 980 1137 X 1088
    Ejector stroke mm 260 260 260 300
    Ejector force KN 180 180 186 210
    Number of ejector rods PCS 13 21 21 21
    Hole diameter mm 250 250 250 250
    OTHERS
    Heater power kW 45 51,5 51,5 68,7
    Max. pump pressure MPa 16 16 16 16
    Servo motor power kW 40+40 48+48 48+48 40+40+40
    Standard motor power kW 30+30 30+37 37+37
    Valve size mm Cartridge valve Cartridge valve Cartridge valve Cartridge valve
    Machine dimensions m 10 X 2.3 X 2.35 10.7 X 2.4 X 2.65 11 X 2.4 X 2.65 13.5 X 2.5 X 2.95
    Weight t 32 38 42 56
    Oil tank capacity L 1100 1200 1300 1500

     

    FG1200-FG1800

    Model:
    Unit
    FG-1200-S FG-1360-S FG-1600-S FG-1800-S
    A B A B C A B C A B C
    INJECTION UNIT
    Screw diameter mm 120 125 130 135 140 138 143 148 145 150 155
    Shot size (PS) cm³ 6670 7200 8345 9000 9670 9400 10 100 10 800 10 700 11 660 12 450
    Shot weight g 6000 6480 7510 8100 8700 8460 9090 9720 9630 10 490 11 200
    Injection pressure MPa 159 146,5 166 154 143 165 154 143 158 148 139
    Injection rate g/s 900 976 1020 1100 1180 1250 1340 1430 1500 1600 1700
    Screw L/D ratio L/D 20,8 20 22,3 21,5 20,7 22 21,3 20,5 23 22,2 21,5
    Screw speed r.p.m 0 – 100 0 – 100 0 – 100 0 – 100
    Nozzle diameter Smm 20 20 20 20
    CLAMPING UNIT
    Clamping force KN 12 000 13 600 16 000 18 00
    Toggle stroke mm 1100 1400 1500 1630
    Mold thickness mm 500 – 1150 800 – 1400 700 – 1500 740 – 1600
    Space between tiebars mm 1230 X 1105 1380 X 1320 1480 X 1400 1630 X 1520
    Ejector stroke mm 300 350 370 420
    Ejector force KN 21 25 29 29
    Number of ejector rods PCS 21 25 29 29
    Hole diameter mm 250 250 250 315
    OTHERS
    Heater power kW 68,7 79,4 82,8 110
    Max. pump pressure MPa 16 16 16 16
    Servo motor power kW 40+48+48 40+40+40+40 40+40+48+48 48+48+48+48
    Valve size mm Cartridge valve Cartridge valve Cartridge valve Cartridge valve
    Machine dimensions m 14 X 2.5 X 2.95 15 X 3.3 X 3.0 15.8 X 3.6 X 3.15 16.6 X 3.6 X 3.35
    Weight t 63 76 95 115
    Oil tank capacity L 1800 2400 2550 2700

     

    FG2300-FG3300

    Model:
    Unit
    FG-2300-S FG-2500-S FG-2800-S FG-3300-S
    A B C A B C A B C A B C
    INJECTION UNIT
    Screw diameter mm 160 170 180 180 190 200 200 210 220 210 220 230
    Shot size (PS) cm³ 15 070 17 000 19 070 29 050 32 367 35 864 35 864 39 540 43 395 40 820 44 800 48 965
    Shot weight g 13 560 15 300 17 160 26 145 29 130 32 277 32 277 35 586 39 055 36 738 40 320 44 068
    Injection pressure MPa 183 163 145 170 152 137 162 146 133 157 143 130
    Injection rate g/s 1780 2010 2250 1560 1738 1925 1870 2061 2262 1986 2180 2382
    Screw L/D ratio L/D 23,4 22 20,8 23,5 22,3 21,2 23,6 22,4 21,4 23,3 22,2 21,2
    Screw speed r.p.m 0 – 80 0 – 60 0 – 60 0 – 55
    Nozzle diameter Smm 25 25 25 25
    CLAMPING UNIT
    Clamping force KN 22 800 25 000 28 000 33 000
    Toggle stroke mm 1850 1950 2080 2200
    Mold thickness mm 750 – 1750 800 – 1800 800 – 1800 1000 – 1920
    Space between tiebars mm 1800 X 1700 1900 X 1750 2000 X 1800 2280 X 1940
    Ejector stroke mm 450 500 500 560
    Ejector force KN 430 560 560 560
    Number of ejector rods PCS 29 29 29 29
    Hole diameter mm 315 315 315 315
    OTHERS
    Heater power kW 145 166 178 190
    Max. pump pressure MPa 16 16 16 16
    Servo motor power kW 40+40+40+48+48 40+40+40+48+48 40+48+48+48+48 48+48+48+48+48
    Valve size mm Cartridge valve Cartridge valve Cartridge valve Cartridge valve
    Machine dimensions m 17.8 X 4.0 X 3.5 18.6 X 4.0 X 5.0 19.4 X 4.1 X 5.0 21.6 X 4.5 X 5.2
    Weight t 140 168 215 256
    Oil tank capacity L 3000 3600 4200 4600

     

    *Due to product improvements, technical parameters are subject to change without notice

    Added Value

    • 1 year machine warranty 

    • 1 year free warranty service

    • Delivery to your facility 

    • Included operator training

    Interested in this product?

    Don’t be shy…