FE Electrical Injection Molding Machine

 

Advantages Of Electrical Injection Molding Machine
Energy Saving

Efficient energy conversion, Reduce power consumption. No need of water for hydraulic oil cooling.

 

Precise

Up to 0.01 mm high position control accuracy, ensures product quality.

High Speed

High-speed & smart movement control for mold and injection, fulfills different application.

Efficient

Synchronous machine movement is possible to achieve a short cycle time.

Clean

No pressure hydraulic oil, keeps a clean production environment.

Quiet

Low noise level, creates comfortable environment.

Fast & close loop control system excellent repeatability performance

Patented central clamping toggle system create uniform clamping force. Reduces platen deflection.

Platen drive by servo motor and ball screw.

German design of plasticizing system increases efficiency of plasticizing over 20%.

The stable temperature of the feeding throat prevents the instability of the feed due to the change of the temperature, affects the screw plasticization and injection accuracy, and improves the stability of the whole machine.

Patented encapsulated ball screw.

Nozzle contact force protecting mold, avoiding leakage.

Toggle System Comparison

BOLE central clamping toggle

100 % Clamping force efficiency

2-5 % Material saving

Traditional toggle system

80-85 % Clamping force efficiency

E-Version of Central Clamping Toggle System, invention patent in China

(Patent No.: ZL2011 10250342.5)

SAVING
  • Save material
  • Save electricity
  • Save nr. of machine
  • Save maintenance
PRECISE
  • Precise position
  • Precise speed
  • Reliable mold protection
  • Precise parallelism
LARGE and CLEAN
  • Large space between tie-bars
  • Large open stroke
  • The product area is free of oil
Central Clamping Toggle System driven by Servo motor and Ball Screw

 

  • Precise control for mold movement, repeatability up to 0.01 mm, fit for IML or automation.
  • Flexible control curve, fast and smooth mold movement.
  • Sensitive mold pretention function.
  • Tie bar no touch with moving platen, no lubrication, ensure the mold area clean

 

Platen supported by Linear Guide
  • High platen parallelism
  • No lubrication on movable platen
  • Keep clean around Part-drop-area

Traditional design of ball screw structure is open to the air, dust will stick on the ball screw surface.

Encapsulated ball screw, reduce the requirement of workshop environment.

Friction will increase ball screw temperature

The heat created by friction is taken by oil bath. Ball screw is well kept cool.

Lubrication condition become worse

Lubrication is kept on the friction surface by oil bath.

  • Take away friction heat rapidly, reduce ball screw temperature and abrasion.
  • Obstruct dust pollution, request of using environment is low.
  • Expensive and imported ball screw lubrication grease is unnecessary.
  • Easier for maintenance, no need to clean fat lute.
  • Special design of enclosed electric clamping cylinder which is anti-dust immersion type good lubrication. It will improve the ball screw lifetime.

• Symmetrical cylinder arrangement for injection carrier, offers reliable and balance nozzle contact.
• Flexible hydraulic ejector and core puller to meet different mold requirement.
• Servo drive hydraulic pump station, power saving and effetely.
• Option for Full-electrical version: without hydraulic pump station and core pull, electrical drive for carrier movement and ejector.

  • KEBA controller as standard with 12-inch touchscreen, user friendly interface.
  • PC-based control platform, windows system, easy operation, easy to be extended.
  • EtherCAT fieldbus control system, utilize superspeed I/O module with real time function.
  • Germany industry 4.0 standard, intelligent manufacturing technology which is easy to implement.
  • Unique XFC top speed control technology, can reduce the materials consumption properly, improves the product quality.
  • Integrated with the accuracy control software Mold Opening Positioning, the mold open-close positioning accuracy can reach ± 0.5 mm.
  • Integrated with the patented control software for Intelligent Injection Process Compensation, the repeated accuracy of final product can be less than 0.3 %.
  • Main electric components from Schneider, Eaton, ABB, Fuji brands.

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